Cathodic Protection & Pipeline Products

Optimize Pipeline Integrity with Professional Cathodic Protection Products

Eastcom Associates, a trusted dealer and distributor, specializes in providing cutting-edge cathodic protection products for pipeline integrity and corrosion prevention. As a company committed to excellence, we offer a range of professional equipment designed to safeguard valuable infrastructure. Our selection, available through our dealership and distribution network, includes high-quality tools and solutions, available for sale, that meet the stringent demands of industry professionals. With competitive pricing and a focus on durability and effectiveness, our cathodic protection and pipeline products are the ideal choice for those seeking to enhance their corrosion control measures. Reliable, state-of-the-art solutions that ensure the longevity and safety of pipeline systems.

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Cathodic Protection (CP) & Pipeline Integrity Products: Technical Guide

Cathodic Protection (CP) systems protect buried and submerged steel pipelines from corrosion by maintaining proper electrical potentials. These systems extend asset life, reduce maintenance costs, and ensure compliance with PHMSA, NACE, and utility regulations. CP is essential for gas utilities, oil transmission, water authorities, and industrial facilities that depend on long-term pipeline integrity.

What Is Cathodic Protection and How Does It Work?

Cathodic Protection prevents corrosion by shifting the pipeline’s electrochemical potential in a more protective (negative) direction. This is achieved through two core methods:

1. Galvanic (Sacrificial) CP Systems

  • Uses magnesium, zinc, or aluminum anodes

  • Anodes corrode instead of the steel pipeline

  • Ideal for short pipelines, isolated services, and low-resistivity soils

  • No external power source needed

2. Impressed Current CP (ICCP) Systems

  • Powered systems using rectifiers and high-performance anodes (e.g., MMO)

  • Adjustable current output for long pipelines

  • Suitable for high-resistivity soils or high current demands

  • Best for large networks and transmission lines

Core Components of CP Systems

Cathodic Protection requires engineered components working together to deliver stable, measurable corrosion prevention.

Anodes

  • Magnesium: High driving potential; excellent for high-resistivity soil

  • Zinc: Stable potential; ideal for marine or low-resistivity conditions

  • MMO/ICCP: Long service life and high output for large pipelines

Test Stations

  • Enable monitoring of structure-to-soil potential

  • Multi-terminal setups support multiple circuits

Reference Electrodes (Cu/CuSO₄)

  • High-accuracy measurements (±10 mV)

  • Used for compliance testing and pipeline surveys

Bonding & Connections

  • Cadweld connections, test leads, insulating joints

  • Maintain required continuity or isolation

Rectifiers (ICCP)

  • AC-to-DC conversion

  • Adjustable output for precise current control

Technical Performance Overview

Component Key Technical Values Common Applications
Magnesium Anodes High driving potential (~ -1.5 V), 17–48 lb High-resistivity soils, isolated steel
Zinc Anodes Stable potential (~ -1.1 V), long service life Buried/submerged pipelines, marine
MMO Anodes 20–50+ year design life Transmission pipelines, tank farms
Reference Cells ±10 mV accuracy CIS surveys, CP testing, compliance
Test Stations Multiterminal, UV-resistant Pipeline monitoring & bonding

Where Cathodic Protection Is Used

CP is essential across multiple utility and industrial environments.

Gas Distribution & Transmission

  • Reduces corrosion on steel mains and services

  • Supports 49 CFR Part 192 compliance

  • Extends pipeline service life

Water & Wastewater Utilities

  • Protects ductile iron pipe and steel mains from aggressive soils

  • Ideal for chlorides, sulfates, and corrosive groundwater

Oil & Petrochemical Systems

  • Safeguards high-value pipelines and tanks

  • Integrates with SCADA and monitoring networks

Municipal & Industrial Infrastructure

  • Used on buried vessels, cooling lines, and structural steel

Engineering Factors to Consider

Choosing the correct CP solution requires understanding the following:

Soil Resistivity

  • <1,000 ohm-cm: Zinc or magnesium

  • 5,000 ohm-cm: High-potential magnesium or ICCP


Coating Condition

  • Good coatings = lower current demand

  • Poor coatings = higher anode consumption or ICCP

Pipeline Length

  • Long, coated lines → ICCP

  • Short, isolated segments → Galvanic systems

Monitoring Requirements

  • Test stations are placed at valves, road crossings, and coating transitions

  • Reference cells for accurate potential readings

Feature Overview for Quick Comparison

Feature Technical Benefit Field Advantage
High Driving Potential -1.1 to -1.5 V Effective corrosion protection
Long Anode Life 5–50+ years Supports long-term asset planning
Soil Compatibility Alloy-dependent Optimized current output
Monitoring Integration Cu/CuSO₄ reference cells Accurate compliance reporting
Flexible Installation Horizontal/vertical layouts Adapts to field conditions

Trusted CP Product Manufacturers

Eastcom sources products from leading manufacturers known for precision, stability, and long-term performance.

Copper/Copper-Sulfate Reference Cells

  • Stable measurement

  • Field-proven accuracy

Magnesium & Zinc Anodes

  • Prepackaged backfill options

  • Consistent open-circuit potential

MMO Impressed Current Anodes

  • Extremely long service life

  • Low consumption rates

Pipeline Test Stations

  • Durable, UV-resistant, multi-terminal designs

  • Compatible with existing CP infrastructure

Representative Product Comparison

Component Material Life Expectancy Output Ideal Application
High-Potential Mg Anode AZ63 or HP Magnesium 10–20 yrs High (≈ -1.5 V) High-resistivity soils
Standard Zinc Anode Zinc Alloy 20–30 yrs Moderate Submerged/marine pipelines
MMO ICCP Anode Mixed Metal Oxide 20–50+ yrs High Transmission systems
Cu/CuSO₄ Reference Electrode Copper + Saturated CuSO₄ 5–10+ yrs ±10 mV Monitoring & compliance
Multiterminal Test Station PVC/HDPE 20+ yrs N/A CP testing & bonding

How to Choose the Right CP Solution

Your CP selection should be based on:

  • Soil resistivity and soil chemistry

  • Pipeline coating quality

  • Structure size and electrical continuity

  • Current demand calculations

  • Compliance monitoring requirements

Eastcom’s team can help analyze conditions, calculate current demand, and recommend the exact CP components required for effective corrosion control.

Why Utilities Choose Eastcom

Eastcom Associates provides a complete portfolio of Cathodic Protection & Pipeline Integrity products backed by technical expertise and field-proven solutions. Whether you’re protecting gas distribution lines, water infrastructure, or industrial pipelines, Eastcom ensures optimal corrosion control and reliable long-term performance.

Contact Eastcom today to find the right CP products for your pipeline corrosion mitigation program.

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